Norck: Your Partner for Precision Deep Drawn Metal Components

Norck delivers expertly manufactured deep-drawn metal parts that push the boundaries of formability. We specialize in aerospace, automotive, industrial, and other sectors where seamless components, precision tolerances, and challenging materials are required.

Capabilities for Deep Drawing Success:

• Advanced Deep Drawing Presses: Utilizing hydraulic and multi-stage presses for complex shapes and diverse metals.
• Materials Expertise: Deep drawing of steels, alloys, aluminum, copper, and more. Guidance on ideal material selection based on formability, strength, and cost targets.
• Tool & Die Design: In-house design and production of robust tooling optimized for your part's geometry, ensuring long lifespan and repeatable quality.
• Secondary Operations: Trimming, finishing, and assembly services to provide complete deep-drawn components.

Norck's Engineering Edge: It's More Than Just Forming

• Design for Deep Drawing (DFD): Early collaboration to optimize part designs for efficient forming, reducing material waste and minimizing costly design iterations.
• FEA Simulation & Analysis: Predicting material behavior, potential thinning, and formability limits to prevent defects and optimize the process.
• Precision & Process Control: In-process monitoring and robust quality control to guarantee consistent part quality and dimensional accuracy.

Why Choose Norck for Deep Drawing?

• Challenging Shapes & Materials: We excel in forming complex parts with tight tolerances, exceeding the capabilities of standard suppliers.
• Performance & Reliability: Our deep-drawn components are built to withstand demanding applications and harsh environments.
• Collaborative Problem-Solving: Our engineers work with you every step of the way to optimize designs and ensure successful outcomes.
• Cost-Effective Solutions: Our DFD expertise, simulation tools, and efficient processes ensure you get the best value for your deep drawing project.

Deep drawing is forming process for sheet metal, in which a sheet metal blank is stretched to create a hollow part with a uniform wall thickness. It typically creates hollow parts, such as cylinders, boxes, and
cups.

Deep drawing can produce parts with tight tolerances and a high degree of precision, and it is well-suited for creating parts with a significant depth-to-diameter ratio.

Deep drawing parts can be used in a wide range of industries,
including:

  •   Construction: Bending components for construction projects such as roofing and siding
  •   Automotive: Bending sheet metal for use in body parts such as doors, hoods, and fenders
  •   Aerospace: Bending sheet metal for use in the manufacturing of fuselage, doors, and fenders
  •   Advertising: Bending sheet metal for signage and advertising, including signs and billboards
  •   Food processing: Bending sheet metal for beverages, kitchen equipment
  •   Transportation: Bending sheet metal parts for cars, trains, buses, and aircraft
  •   Art: Bending sheet metal for use in building cladding

Deep drawing is a specialized process to create hollow parts with a uniform wall thickness. The process typically involves a stamping press, a specialized die, and a punch. The steps and equipment used may vary depending on the material type, the sheet metal size, the desired shapes, and the production volume. The process may require a progressive die, a series of die stations that perform different stages of the deep drawing operation.

  •   Blank preparation: It involves cutting the sheet metal to the correct blank’s size and shape. It might also require lubricating and stretching the blank over a punch to ensure the metal is aligned correctly and does not wrinkle or crack during the drawing process.

  •   Drawing: After cutting the blank, it is placed in the die, and the die presses into the die. This process forms the blank into the desired shape. Drawing is done in one stroke, which allows for a high degree of precision and consistency.

  •   Trimming: The deep drawing operation leaves the workpiece with an excess of material. The trimming operation removes burrs and sharp angles and ensures the part has the correct dimensions. After the trimming, the part may undergo additional finishing processes such as painting, plating, or anodizing.

Norck is a technology-powered manufacturing leader specializing in CNC machining, 3D printing, sheet metal fabrication, and injection molding. Our intelligent, data-driven approach ensures exceptional quality, optimized costs, and seamless supply chain management for companies worldwide.

Key Services:

• Precision CNC Machining: High-quality custom parts and components.
• Advanced 3D Printing: Rapid prototyping and complex production parts.
• Sheet Metal Fabrication: Custom fabrication solutions across materials.
• Injection Molding: Scalable production for plastic parts.

Why Choose Norck?

• AI-Powered Manufacturing: Data and AI optimize our processes for superior quality, minimized costs, and supply chain visibility
• Vast Production Capacity: Our extensive partner network in Europe and the US guarantees both low and high-volume production.
• End-to-End Expertise: Our team of engineers, data scientists, and product developers ensure design for manufacturability and unparalleled service
• Single-Source Solution: Norck streamlines your supply chain, reduces overhead, enhances purchasing power, and delivers just-in-time results.

Experience the Norck difference. Get a quote fast for your manufacturing needs today!